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Photo Forum / Digital Photography / DSLR Cameras / September 2006

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Focus calibration

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Gambo - 18 Sep 2006 23:14 GMT
I believe my 20D's focus is off a bit.  With the same lenses, I get
sharper images on my old Digital Rebel 300D then I do with the 20D under
similar circumstances.  I have seen several testing methods and will
probably go with a yard/meter stick placed on the ground (zero pointing
at my tripod and max pointing directly away from the tripod), camera
mounted on a tripod, at around 45 degree angle, about 8 to 10 feet away
with the focus point (single, center) on the mid-point of the stick.
Using the timer and mirror lock-up and shooting a variety of apertures
at 100iso should yield some demonstrative results.  I plan to do this
with both cameras (300D & 20D) to validate my perceptions as well.  The
question is, once I do all of this and the tests bear out my perception,
how do I go about correcting the calibration?  I naturally assume Canon
or a Canon authorized repair facility will need the camera (no longer in
warranty) but I don't know the following:

How long will the repair shop have it?
Expectations of repair effectiveness?
Cost?
Contact Canon directly or take it to a reputable camera store?
(Washington, DC area, Maryland side...)?
Do they need the lenses I use as well?
Should the adjustment be good for future lenses (I am assuming yes...)?
Any thing I am missing?

If anyone has any experience with this sort of calibration, I would
appreciate your input.  Thanks
ColinD - 19 Sep 2006 00:36 GMT
> I believe my 20D's focus is off a bit.  With the same lenses, I get
> sharper images on my old Digital Rebel 300D then I do with the 20D under
[quoted text clipped - 3 lines]
> mounted on a tripod, at around 45 degree angle, about 8 to 10 feet away
> with the focus point (single, center) on the mid-point of the stick.
<snip>

Be aware that the central focus point sensing area is considerably
larger than the little box in the viewfinder would indicate, and
presenting the focusing sensor with a 45-degree angled subject will not
guarantee good focus.  For accurate focus checks, the area focused on
should be larger than the sensor, and square to the camera, and of
reasonably high contrast.

The manual for the camera will most probably have an illustration
showing the actual area covered by the focus sensor.

Any conclusions from your proposed method will be invalid.

Colin D.

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Tony Polson - 19 Sep 2006 10:24 GMT
>I believe my 20D's focus is off a bit.  With the same lenses, I get
>sharper images on my old Digital Rebel 300D then I do with the 20D under
[quoted text clipped - 22 lines]
>If anyone has any experience with this sort of calibration, I would
>appreciate your input.  Thanks

I test all my lenses and camera bodies using a picket fence or a set
of iron railings.  I put a glove on the fence, position myself close
to the fence and focus on the glove.  It is not worth doing this at
any aperture other than wide open.  It is definitely worth doing this
at several different focusing distances.

I have had my Canon 5D's focus recalibrated twice; once when new, when
it was clearly slightly off straight from the factory, and once when
my camera bag took a tumble.  I took it to a Canon authorised repairer
in London, England.  Both times took less than 24 hours.  Both times I
took along my 50mm f/1.8 and 24-105mm f/4 lenses.
Richard J. Fateman - 19 Sep 2006 19:22 GMT
> I believe my 20D's focus is off a bit.  With the same lenses, I get
> sharper images on my old Digital Rebel 300D then I do with the 20D under
[quoted text clipped - 12 lines]
>
> How long will the repair shop have it?
probably very little time. 1 or 2 days in the shop + shipping there and
back. But call them.
> Expectations of repair effectiveness?
unknown.
> Cost?
Probably outrageous ($300?) to check it over.
> Contact Canon directly or take it to a reputable camera store?
> (Washington, DC area, Maryland side...)?
> Do they need the lenses I use as well?
unknown, but again, ask them.
> Should the adjustment be good for future lenses (I am assuming yes...)?
> Any thing I am missing?

Your comparison cameras may be set to different amounts of default
sharpening, in which case the Rebel may look sharper. You might try to
compare manual focus to autofocus. Maybe first try a lens like 50mm 1.8
(an excellent and quite low cost lens) also much brighter than the
typical zooms. Unfortunately the screen on the 20D is hard to use for
judging manual focus. Also check infinity focus.

If you compare photos from one camera to another, make sure to use a
tripod for both.

> If anyone has any experience with this sort of calibration, I would
> appreciate your input.  Thanks

Since you will not be able to change the focus calibration yourself,
this will be an unhappy situation if you determine that focus is a problem.
Rod Williams - 19 Sep 2006 19:37 GMT
> I believe my 20D's focus is off a bit.  With the same lenses, I get
> sharper images on my old Digital Rebel 300D then I do with the 20D under
[quoted text clipped - 22 lines]
> If anyone has any experience with this sort of calibration, I would
> appreciate your input.  Thanks
I just got my 350D back for the second time. The right side of the frame
was softer focus than the left. They were not capable of understanding
English because they never did solve the problem. When I got the
paperwork back with the camera they had it exactly opposite of what I
said the problem was. They said left side was softer. Didn't matter
because they didn't fix the original problem anyway. I sent pictures and
explained it in great detail. I don't think they read what I wrote and
couldn't have looked at the pictures. They did however find an overall
focus problem (after sending it back a second time) and now the camera
focuses very well but the right side is still slightly softer. It was
under warranty at the time.
Bottom line is don't count on them solving a problem the first time.
They seem to know how to do basic repairs but can't comprehend there
could be more serious problems.
In you case a simple calibration might be all you need, but it took two
times for them to find the overall focus problem.
David Ruether - 19 Sep 2006 22:26 GMT
> I just got my 350D back for the second time. The right side of the frame was softer focus than the left. They were not capable of
> understanding English because they never did solve the problem. When I got the paperwork back with the camera they had it exactly
[quoted text clipped - 5 lines]
> comprehend there could be more serious problems.
> In you case a simple calibration might be all you need, but it took two times for them to find the overall focus problem.

This type of misalignment is FAR more common in lenses (especially zooms)
than it is in bodies. Do you have more than one fairly short FL lens, and is
it also softer on the same side of  the frame? If so, it is likely the body...
--
David Ruether
ruether@verizon.net
rpn1@cornell.edu
http://www.ferrario.com/ruether
David Kilpatrick - 20 Sep 2006 01:10 GMT
>>I just got my 350D back for the second time. The right side of the frame was softer focus than the left. They were not capable of
>>understanding English because they never did solve the problem. When I got the paperwork back with the camera they had it exactly
[quoted text clipped - 9 lines]
> than it is in bodies. Do you have more than one fairly short FL lens, and is
> it also softer on the same side of  the frame? If so, it is likely the body...

Not so. The misalignment of sensors, and AF modules, is almost universal
in bodies. Lenses are comparatively easily made to be accurate. Bodies
have firmware registers programmed to indicate their degrees of error in
collimation - lenses don't!

Fixation, a London company, specialises in setting up DSLRs (mainly
Canona and Nikon) to an accurate standard of adjustment of sensor plane
and AF module positions, to reprogram for close to zero offsets in the
firmware tables which adjust lens focus (imperceptibly) to compensate
for the errors found in DSLR bodies.

I've spoken at length with their MD and studied two service manuals and
confirmed the facts - the problem lies mainly with getting any sensor
assembly to sit in the focal plant, perfectly, and secondly with getting
a prefabricated AF module into exactly the right place.

David
David J Taylor - 20 Sep 2006 08:43 GMT
[]
> Not so. The misalignment of sensors, and AF modules, is almost
> universal in bodies. Lenses are comparatively easily made to be
[quoted text clipped - 13 lines]
>
> David

Isn't this sort of once-off alignment something you expect to be done at
the factory?  Perhaps it drifts after setting as the various components
bed down?

David
David Kilpatrick - 20 Sep 2006 10:04 GMT
> []
>
[quoted text clipped - 19 lines]
> the factory?  Perhaps it drifts after setting as the various components
> bed down?

Each camera has its program done at the factory on a testbench. But, as
one poster has commented, it only takes a minor knock to seat the sensor
assembly into a different position. The problem is that the sensor is
not pressed up against a film gate, it 'floats' on a circuit board
mounted on three adjustable posts which between them control focus
plane, pitch and yaw. There is a further adjustment for rotation, as the
sensor can also be misaligned with the horizon as seen through the
viewfinder. Minolta, for example, permitted up to 0.5 degrees of
rotational error - try that in Photoshop and it's a big error!

When a camera is repaired, the entire process must be repeated on a
service test bench, using the dedicated software and special tools. Some
Minolta calibration lenses (they look like 50mm f1.7s and 75-300mm
zooms) have appeared on eBay recently, since KM shut down. Looks as if
their attempts to ensure the skips of spares were all crushed and
destroyed failed, and these items have been 'rescued' by scavengers, who
don't know what they are. It is possible that the test targets, light
boxes, benches and PC software, connection cables etc may also be out
there at car boot sales. A pity, because without this stuff, it is
impossible to recalibrate the metering and AF of pre-digital bodies; and
the focus accuracy and sensor rotation etc of digital bodies.

People who have done 'their own back focus adjustment' by peeling off
baseplate assemblies and accessing adjustment screws, or who have
adjusted secondary focus mirrors etc (common with Nikon) can't of course
alter the firmware programmed offset tables which tell the camera's CPU
the extent of errors at a range of settings.

This is where Fixation in London scores - they can take pro Nikon and
Canon bodies, and set up the sensor pitch/yaw/focus/rotation, mirror
resting alignment, focusing screen shims, secondary mirror stop, AF
module pitch/yaw/focus; then reprogram the camera so its table of
offsets is as close to zero as possible, which speeds up response by
bringing these adjustments within the range of error which the camera
treats as zero. There is then no tiny 'flick' of the lens focus between
pressing the shutter button, and the shot being taken, which happens
when the calibration table indicates that the focus must be adjusted.
And the overall accuracy of shots, sharpness etc is apparently improved
to the extent that all of the major newspaper photo depts, news
agencies, and pro shooters who are aware of the service get it done.

Apparently it's a good idea to have it checked and adjusted regularly
even for the most expensive pro DSLRs. Sensors can't be relied on to
stay in place.

David
David J Taylor - 20 Sep 2006 10:54 GMT
[]
> Apparently it's a good idea to have it checked and adjusted regularly
> even for the most expensive pro DSLRs. Sensors can't be relied on to
> stay in place.
>
> David

Thanks for the detailed explanation, David.

I'm sure that the alignment issues will apply to cameras other than DSLRs,
although whether paying to have them adjusted regularly (even if it were
possible) is unlikely to be justified.  I would therefore take the view
that if a new camera isn't correct out of the box, return it immediately.

Cheers,
David
achilleaslazarides@yahoo.co.uk - 20 Sep 2006 19:24 GMT
> People who have done 'their own back focus adjustment' by peeling off
> baseplate assemblies and accessing adjustment screws, or who have
[quoted text clipped - 11 lines]
> pressing the shutter button, and the shot being taken, which happens
> when the calibration table indicates that the focus must be adjusted.

David,
To make sure I understand you, are you saying that the focal planes of
the groundglass, AF sensors and imaging sensor are at different
distances (ie that if the image is focused on the groundglass it might
be a bit off for the sensor)? This I can easily believe, and also that
this difference is stored somewhere to be adjusted for while
autofocusing.

But are you saying that the focus distance is shifted after pressing
the shutter release? I find this rather hard to believe, for 2 reasons:
1) In a 8 fps second camera (or even 5 fps), this would not be trivial
to do, I think; 2) The focus confirmation indicator would give wrong
results for manual focus lenses (unless in that case it gives
confirmation only when the image would be focused on the sensor, rather
than on the groundglass, and someone would presumably have noticed this
by now; although maybe the difference is too small to see through the
viewfinder).

Anyway, I'd find it more plausible that the difference in length of the
two lightpaths (to sensor and to AF sensors) is stored, and this is
used to focus such that the image is formed on the sensor. But I don't
actually know, of course, so if you have reliable information, I won't
insist.

Or is that what you were saying?

Although, come to think of it, if a small correction is indeed made
after the shutter release is pressed, and this is done "ballistically",
ie if the lens itself somehow can tell the camera by how much to turn
the screw for a given change in focus, this might explain how
systematic AF errors can depend on the lens and not the body (something
I never understood). But how could this explain anything for lenses
with integral motors? Maybe in this case the camera tells the lens
"must adjust focus by x amount" and the lens then looks up in a table
exactly what this corresponds to (in terms of voltages to motors etc)
and does it. Then if this table is off, everything is explained. Well,
except the business with MF lenses. Which is also explained if the AF
system then just tells you that it's in focus when it really is; this
should be easy to check by using AF to focus with a fast lens, then
switching to MF and seeing if the in-focus indicator remains on. Should
do that.
David Kilpatrick - 20 Sep 2006 21:28 GMT
> To make sure I understand you, are you saying that the focal planes of
> the groundglass, AF sensors and imaging sensor are at different
[quoted text clipped - 12 lines]
> by now; although maybe the difference is too small to see through the
> viewfinder).

Maybe 'during' pressing the shutter release is more accurate. Yes, the
AF system gets the focus perfect and the lens either backtracks or
continues as the mirror rises, to a position which is not exactly that
of the AF focused point. This is why the press guys get their DSLRs
blueprinted. It does slow down motordrive, even at 3 fps, let alone 8
fps, because the lens will refocus again after each shot.

Since the Nikon D80 and my Sony A100, and both my KM 7D and 5D, all
refocus the lens on a perfectly static subject if AF is left active when
shooting sequences - just a tiny amount, it differs from camera to
camera - I assume all four are using a programmed offset for the focus.

> Anyway, I'd find it more plausible that the difference in length of the
> two lightpaths (to sensor and to AF sensors) is stored, and this is
[quoted text clipped - 3 lines]
>
> Or is that what you were saying?

You are not going to like the facts. The difference in real distances is
programmed in, but not all lenses can  be adjusted to match. This is why
for example Nikon DX (G) CPU lenses, or Minolta (D), or the latest Canon
EF-S lenses, may be less prone to backfocus, front focus etc than for
example a nice vintage early 1990s 50mm f1.4 or whatever. The latest
lenses have more accurate distance encoding and can be adjusted better.

As for the focusing screen, most makers adjust its accuracy in
relationship to the primary mirror, which itself is adjustable in stop
position, using between one and three metal shims. The bad news is that
the AF markings - the things which light up, and which you tend to focus
your eyepiece on using the dioptre control - are often on the bottom of
the prism/mirror unit, and the focus screen then sits below these, and
is separated from this plane by its shims. So adjusting the dioptre for
dead sharp view of the focus markings may not mean you are focusing on
the screen itself, and with modern semi-clear screens, that can lead to
poor manual focusing accuracy.

> Although, come to think of it, if a small correction is indeed made
> after the shutter release is pressed, and this is done "ballistically",
[quoted text clipped - 11 lines]
> switching to MF and seeing if the in-focus indicator remains on. Should
> do that.

Some people complain that the camera locks focus and it doesn't look
sharp in the finder - that may be so. It does not follow that the result
will be unsharp. I spend ages fine-tuning focus on the focusing screen,
over-riding what I thought was bad AF, before realising that half the
time I was over-riding a correction which IMPROVED the focus, and what I
saw on the screen was wrong. However...

You can't focus manually on a normal DSLR at all. AF focus indicators
can be used, but current focusing screens are not suitable for manual
focusing. Konica Minolta sold a retrofit type M and type ML (grid) true
groundglass for the 7D, which enabled accurate manual focusing and gave
a good indication of depth of field. Maybe other makers offer the same
thing. The metering always has to be recalibrated, as these less
transparent screens lose about 1.5 stops of light.

All the makers fit next to useless focusing screens - no matter how many
howls of complaint saying 'I can focus fine with mine!' arise. These
screens are coping with a 70 per cent light loss caused by the secondary
mirror system diverting maximum light levels to the AF sensors, plus a
small prism or even worse a mirror prism, a low aperture ocular, low
magnification factor (the Canon EOS 300D for example shows a view which
is really 0.46X in 35mm system terms); then add to this modern zooms
with maximum apertures as low as f6.3 at many focal lengths.

If you put all this in with a real, proper, interceptive groundglass it
would be so dark no-one would ever buy the camera.

If you have a modern 1.5/1.6X factor DSLR and a 50mm f1.4 lens, here is
simple test to demonstrate the problem. Set up a still life at about 18
inches distance, with a well lit background maybe five feet away, and
plenty of foreground and other detail - lots of depth. Light it well,
brightly. Focus your DSLR with 50mm fast lens. Examine the apparent
depth of field through the finder, if you have d-o-f preview, do this at
several settings - f2.8, f5.6, f8, f11, wide open, etc.

Shoot some pictures using these settings. Now compare the depth of field
on your shots, by reviewing on the camera screen, with what you see
through the finder at the same apertures using d-o-f preview.

Anyone using a typical f4-5.6 lens won't be as aware of this situation.
Below f6.3, say f8 or f11, the d-o-f matches up well. The big problem
arises with faster apertures like f2.8 or f2. DSLR viewfinders can be
extremely deceptive and lead to confusion, disappointment and
misjudgements of depth of field with fast lenses.

David
photoclubalpha.com
Rod Williams - 20 Sep 2006 21:04 GMT
> This is where Fixation in London scores - they can take pro Nikon and
> Canon bodies, and set up the sensor pitch/yaw/focus/rotation, mirror
[quoted text clipped - 14 lines]
>
> David

To bad Canon is not capable of the same.
David Kilpatrick - 20 Sep 2006 21:35 GMT
>> This is where Fixation in London scores - they can take pro Nikon and
>> Canon bodies, and set up the sensor pitch/yaw/focus/rotation, mirror
[quoted text clipped - 17 lines]
>
> To bad Canon is not capable of the same.

I met the Fixation MD on a Nikon press trip! He was along because of the
valuable work his company does tweaking pro Nikons. Canon actually will
pay for a camera to be adjusted, and Fixation do this. You have to show
that it's not good enough.

I do not have Canon's tolerances, I only have Konica Minolta ones to
hand, because I bought CD-ROM copies of the service manuals for two
cameras from Peter Ganzel. I would bet they are about the same. I can
sum it up as 'if it's within 20 per cent of the target value it does not
need repair unless the customer insists' - then it gets adjusted until
it's within 10 per cent.

You and me, we want 5 per cent. And somewhere out there, a few owners
will have DSLRs which just happen to be within 1 per cent, by chance.
But the regular punter won't get a free repair unless the target shot
shows resolution is down by 30 per cent, or exposure is more than 1/3rd
stop out, or the sensor is out of horizon level by more than 1 degree...
etc.

David
Rod Williams - 21 Sep 2006 18:36 GMT
I can
> sum it up as 'if it's within 20 per cent of the target value it does not
> need repair unless the customer insists' - then it gets adjusted until
[quoted text clipped - 8 lines]
>
> David
What do you mean by "target value"?
On my camera the right half of the frame is softer focus than the left
getting worse the further right you look. It is slight but still a
problem at times.
It is especially a problem when shooting a person vertically and their
head is in the top third of the frame. (Which would actually be the
right side of the frame if looking at it horizontally, if that makes
sense)If I turn the camera around they are very sharp. I really noticed
this when I found I was doing more sharpening than usual on pictures
taken vertically.
It's probably within their spec but I don't feel I should have to turn
the camera to an awkward position to take sharp pictures. If it can be
sharp on one side it should be just as sharp on the other.
David Kilpatrick - 21 Sep 2006 21:55 GMT
>  I can
>
[quoted text clipped - 24 lines]
> the camera to an awkward position to take sharp pictures. If it can be
> sharp on one side it should be just as sharp on the other.

What I mean is that the camera is placed on a test bench and a special
certified lens is fitted, prefocused on a target. If the image produced
by the sensor is within X degrees of straight, and X deviation from
correct sharpness of the target at five measured points, it passes. If
it's outside these QC figures, they adjust the camera.

There is a tolerance, within which a camera leaving the factory is
deemed OK, and one returned for check or repair is reported as being
'within specifications'.

You are not alone, most sensors are not perfectly plane parallel to the
lens - they are after all a circuit board floating on a bit of
electronic mounting attached to a back plate in the camera by adjustable
posts. I had a Kodak DCS Pro/n where the moment you mounted any sort of
real wide-angle, like the 12-24mm Sigma, one side was out of focus.
Answer - it was never made to be accurate enough for a 12mm lens.

David
Tony Polson - 21 Sep 2006 23:06 GMT
>What I mean is that the camera is placed on a test bench and a special
>certified lens is fitted, prefocused on a target. If the image produced
[quoted text clipped - 12 lines]
>real wide-angle, like the 12-24mm Sigma, one side was out of focus.
>Answer - it was never made to be accurate enough for a 12mm lens.

David,

Thank you for your fascinating and hugely informative contribution to
this thread.

Tony
 
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